If you’re beginning to learn about liquid filling or have reached the point of no return and want to improve your equipment for filling, you’ve probably noticed that a Google searches to find liquid filling machines will leave you with more confusion and uncertainty than when you started at the beginning.
Over the years, the liquid filling industry has done an excellent job of providing a wide array of filling machines that are highly customized but with little or no information or guidance to aid you in your search and make educated decisions. This tactic has worked for the manufacturers of filling equipment well and often results in a call from a dissatisfied and vulnerable potential customer.
Today, we’d like to clear the air of confusion and give you seven essential criteria to think about when choosing a suitable liquid-filling machine.
Your product details
First, you must determine the viscosity of your product. Does it appear to be water-like or fluid, or does it have a semi-viscous appearance? Is it extremely thick and sticky? This will help you determine which filler type fits your needs best. Piston filler is ideal for thick viscous products, while gravity fillers work better with liquids that are thin better.
Your product might require an appropriate environment. Pharmaceutical and biotech products require aseptic filling in sterile conditions; chemical products need explosion-proof and fire-resistant systems. There are strict rules and regulations regarding these products. It is essential to list these details before deciding on your liquid-filling device.
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Other Considerations to Take Into Account
Apart from the effectiveness of the filling process, other aspects to consider are the types of seals utilized in the entire machine. Certain liquids can rapidly alter seal quality, and some seals aren’t approved for use with food and drinks. It is essential to seek out the advice of an expert to select the proper setup for your needs.
It is also worth looking at the ability of your system to provide continuous, reliable service and support from the manufacturer. Are your filling requirements likely to cause excessive use and wear on the filling machine? And will the manufacturer be able to provide reliable maintenance and service as well as ongoing assistance when you require it?
How Quickly Do You Want To Have Your Bottles To Be Filled?
Are faster times better? Well, it depends. A company with fast productivity is likely to profit from more efficient equipment. A smaller company may be able to trade some speed in exchange for cost savings and space. The number of bottles can measure the speed of small machines made every hour (BPH). However, the speed of larger filling machines, which are more efficient, is measured in a bottle every Minute (BPM).
A word of caution: make sure to take note of the future needs of your production when buying the filling equipment. It is much easier to purchase with the potential for expansion rather than attempt to upgrade your equipment once you have it.
How Do You Fill An Aseptic Machine?
An aseptic filling machine is electromechanical equipment specifically made to fill packaging containers with sterility and safety through the process.
How Does A Filling Liquid Machine Function?
Level filling machines function through vacuum pressure or gravity. A predetermined level is placed on the machine; the mechanism fills the bottles or containers up at this degree. A vacuum could be used to start the flow of powdered or liquid products at a moderate or low rate, like milk powder or wine.
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